Double-Stage Bdv Increase Water and Gas Removal Insulating Oil and Transformer Oil Purification and Regeneration Machine

• Customization: Available
• Certification: ISO9001, CE
• Application: Transformer Oil
• Model NO.: ZYD-100
• Folw Rate: 100 L/min
• Function: Separate out Water, Gases, Impurities and So on.
• Material: Carbon Steel
• Color: Yellow
• Power Supply: 3 Phase, 50Hz, 380V (Can Be Customized)
• Heating Power: 52.5 Kw
• Dimension: 1600*1200*1600mm
• Weight: 1000kg
• Pump: Roots Pump and Vacuum Pump
• Applicable Oil: Transformer Oil
• Transport Package: Wooden Case
• Specification: CE
• Trademark: TOP
• Origin: Chongqing, China
• HS Code: 84212990
• Production Capacity: 100 Sets/Month

Product Description

ZYD-100 Double-Stage Vacuum Transformer Oil Purifier

Application

      ZYD double-stage vacuum insulating oil purifier is a creative design introducing domestic and international advanced technology.
      It is applied to process transformer oil and insulating oil from power plant, power station, electric power company, power transmission equipment, transformers, industrial and mining enterprises, especially suitable for on-site installation, maintenance and purifying high level new oil, or running oil from big power transmission and distribution equipment and transformers on national main power transformation grid, which is above 110-750kV. It can shorten the oil treatment period for transformer installation and maintenance.

Features

1. It can quickly separate out water, gases, impurities, polar substances and other deteriorated materials with double-stage high pumping speed vacuum system, multistage stage vacuum analytical separation system.

2. It high efficiently separate water, gases from the oil, making the breakdown voltage rapidly increase to above 75KV, with three-dimensional flash evaporation dehydration and degassing technology.

3. It rapidly removes various organic hydrocarbon gases, ensuring no acetylene and hydrogen in oil, with the complex high speed degassing spiral flow structure, oil gas separate dual channel technology, redissolution technology in anti oil gas separation.

4. Adopting carbon fiber infrared heating, grouped ultra low surface load, PID constant temperature control and dual temperature flow protection technology. Inside the machine installed the the diameter increase oil flow direction turning overflow technology to prevent "dead oil area", over-temperature and drying.

5. It can effectively filter even the tiny particles mechanical impurities, adopting multistage high β value compound filtration system, linear coupling filter seal.

6. Specially made precise oil pump with low noise meeting environmental protection requirement.

7. Online filtering oil; with nobody watching is okay, and it can also be used for vacuum oiling the transformers etc and drying its hot oil.

8. Equipped with advanced infrared liquid level auto control system, auto defoaming control system, pressure protection system and safety interlock control to ensure that the equipment work for long time, safely and reliably.

Working Principle

      The insulating oil is conveyed into the degassing tank by means of pressure difference. Oil is indirectly heated by the heater, thus avoiding hot spots and over-swinging of the pre-selected operating temperature. The special degassing system and geometry with several stages in degassing tank creates a large oil surface and a resulting thin film for most effective maximum degassing. The treatment with a lower end vacuum (-0.08 to -0.095 MPa) guarantees, among others, that no light fractions are evaporated in the insulating oil, whereby the required characteristics of the oil are not changed.
      The oil level regulation in the degassing tank assures a continuous oil flow-through in the plant, thus resulting in an optimised degassing of the oil.
      After degassing and dehydration under vacuum, the oil is conveyed by means of a specially sealed and frequency controlled pump through the fine filter and out of the plant.


Technical Parameters

Item		Unit	ZYD-20/30	ZYD-50	ZYD-100	ZYD-150	ZYD-200	ZYD-250	ZYD-300
Flow rate		L/min	20/30	50	100	150	200	250	300
Working vacuum degree		MPa	-0.08 ~ -0.099
Working pressure		MPa	≤0.3
Temperature range		ºC	20 ~ 80
Power supply			380V/50HZ/3Ph 5 wire (as customer's requirement)
Normal working hour		H	≥ 4000
Continuous working hour		H	150
Working noise		dB(A)	70	70	70	75	75	75	75
Heating power		KW	28	30	45	60	75	90	120
Total power		KW	35.5	37.5	52.5	71.4	86.5	102.5	135
outlet(inlet) caliber		mm	φ25	φ32	φ42	φ50	φ50	φ60	φ60
Weight		Kg	600	800	1000	1400	1800	2000	2200
Size	L	mm	1500	1600	1600	1900	2000	2100	2200
	W	mm	800	1000	1200	1200	1200	1200	1200
	H	mm	1600	1600	1600	2000	2100	2200	2300
Index after filtering	Breakdown voltage	kV	≥75
	Moisture content	PPM	≤3
	Gas content	%	0.1
	Impurity size	μm	≤1(customizable)
	Value β	%	98

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Located at Chongqing city--a southwest electromechanical manufacturing center as well as national municipality, Chongqing TOP is a professional leading manufacturer and supplier of oil purifiers and various related testers. We consists of departments respectively for technological development, machinery manufacture, instrument manufacture, quality control etc. On basis of mature development and manufacture technology and highly qualified production management team, the products own high quality, easy operation, excellent performance and lone service life. 

TOP Oil Purifiers are widespread in the fields of electric power, petrifaction, mineral, shipbuilding, steel construction, bridge, automobile and railway, playing a great role in reducing energy consumption for clients as well as environmental pollution. We provides you with reliable oil purifiers such as transformer oil purifier, turbine oil purification machine, hydraulic oil purifier, lubricating oil filtration machine, fuel oil restoration, oil and water separator, oil regeneration equipment, waste oil recycling equipment etc. 





TOP Testers works on the development, production, market, technical and after-sale service for petrochemical analyzers, transformer substation electrical testing equipment and circuit detecting equipment. Main products are water content testers, surface/interfacial tension testers, flash point testers, kinematic viscosity testers, oil acidity testers, insulation oil dielectric strength testers, transformer characteristics testers, relay protection testers, high voltage testing equipment etc. 




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