ZYD-M Outdoor Mobile Transformer Oil Purification Plant
Application
Series ZYD-M oil purifier, with a leak-proof base, can be installed and operated on a trailer. Adopting modern advanced technology, it is used for dehydration and degasification of transformer oil or other electrical insulating liquids such as silicone fluids.
The ZYD-M Process is able to increase and maintain the oil's dielectric strength by the removal of free and soluble water, free and dissolved air and gases and other particulate matter. The standard ZYD-M system is designed for processing oils in workshops, in storage tanks or directly in transformers (energized or de-energized transformers). Series ZYD-M oil purifier can be used as an independent vacuum source with functions of vacuum drying and vacuum oiling.
Features
1. The plant is delivered ready for operation.
2. Degasification, dehydration and filtration processes to purify various kinds of insulation oils in electrical transformers and circuit breakers through one or several passes.
3. There are two vacuum pumps for plant ZYD-M(one is the vacuum pump, and the other one is the roots pump), which can improve the vacuum value highly, ensuring the water-content of the treated oil is less than 3 PPM.
4. All oil treatment plants,including series ZYD-M, are equipped with an automatic Anti-Foam Control System.
5. The plant is equipped with built-in control and safety devices, which provide maximum operating security.
6. Minimized power consumption through optimized degasification(an excellent efficiency factor).
7. Standardized filter housing for 5 micron, 20 micron and 80 micron filter cartridges.
8. Automatic supervision of the degree of contamination of the fine filter cartridges
9. ZYD-M can evacuate the electric equipment separately, such as the transformer. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
10.Reliable and automatic, The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector which can make sure the machine works online for 150 hours continuously without person.
11. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor so as to avoid heating with no liquids, pumping with no liquids, oil leakage and electricity leakage. If there is any fault, machine will be power off automatically.
12. Functions of vacuum drying and vacuum oiling, as well as live-line working onsite.
Technical Parameter
| Parameters |
Unit |
ZYD-M
-30 |
ZYD-M
-50 |
ZYD-M
-100 |
ZYD-M
-150 |
ZYD-M
-200 |
ZYD-M
-250 |
ZYD-M
-300 |
| Flow Rate |
L/min |
30 |
50 |
100 |
150 |
200 |
250 |
300 |
| Flow Rate |
L/H |
1800 |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
| Working vacuum |
MPa |
-0.08 ~ -0.099 |
| Working Pressure |
MPa |
≤0.3 |
| Temperature Range |
ºC |
20 ~ 80 |
| Power |
|
AC380V/50HZ/3Ph 5 wire (can be customized) |
| Working Noise |
dB(A) |
68 |
70 |
70 |
75 |
75 |
75 |
75 |
| Heating Power |
kW |
24 |
36 |
72 |
96 |
120 |
140 |
180 |
| Total Power |
kW |
27 |
40 |
80 |
104 |
130 |
150 |
196 |
| Inlet/Outlet |
mm |
φ25 |
φ32 |
Φ38 |
Φ45 |
φ50 |
φ60 |
φ63 |
| Weight |
kg |
600 |
800 |
1200 |
1400 |
1500 |
1700 |
1900 |
| Overall |
L |
mm |
1550 |
1650 |
1900 |
2000 |
2100 |
2150 |
2200 |
| W |
mm |
1100 |
1250 |
1350 |
1400 |
1500 |
1550 |
1600 |
| H |
mm |
1850 |
2000 |
2100 |
2050 |
2150 |
2150 |
2200 |
| Index after filtering |
Breakdown Voltage |
kV |
≥75 |
| Moisture content |
PPM |
≤3 |
| Gas content |
% |
≤0.1 |
| Impurity size |
micron |
≤1 (no free carbon) |
| Value β |
% |
98 |
| Cleanness |
NAS1638 |
≤ 6 |
Machine Details
Oil purifier, oil filtration, oil purification, oil filter, oil treatment, oil saving, oil recycling, oil processing,
Oil filtering, energy saving, oil regeneration, oil processor, oil filter, oil process, oil purify, oil regenerating,
Oil restoration, waste oil disposal, oil reclaimed, oil reclaiming, waste oil management, oil regenerate,
Oil reconditioned, oil reconstituted, oil restituting, oil recovering, oil recondition, oil filters, oil refinery, oil refiner, oil cleaning, oil recycle, oil reclaiming, oil separating, oil recovery, oil recycle, oil reclamation, oil refinery, oil separator, oil separation, oil purifiers, oil recondition, oil dehydrator
We provide portable, mobile high vacuum transformer oil filter and purification systems that are used for transformer oil dehydration and transformer oil degasification as well as for other electrical insulating liquids such as silicone fluids. The process maintains the oil's dielectric strength, removes free, soluble water, air-gases and particulate matter. The system is designed for processing oils in workshops, storage tanks or directly in transformers, many applications outside of the electrical industry, such as for electronic radar equipment, vacuum pump sealing oils, brake fluids and refrigeration oils.
Application scope
ZYD series high- efficiency double stage vacuum oil purifier is a typical product, develop and produced by TOP Co. As especial equipment for dehydration, degassing, purification process of various kind of insulation oils in electrical transformers and circuit breakers etc, . It is designed on vacuum drying principle, accurate fine filtration and other modern technique.
Characteristics
Precise multi-stage filtration system adopts high quality filtering materials and big capacity of containing pollutants to remove solid mechanical impurities in the oil effective.
The constant electric heating system is easy to operate the oil temperature increases quickly and temperature is even and constant, suitable for different kinds of oil.
High quality filtration element which can resist acid, alkali and high temperature, the mechanic strength is high and service life long
No environment pollution function in many cases
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Test equipment
1. Transformer oil Breakdown voltage Tester ( BDV test kit) series IIJ-II
2. Acidity tester model ACD-3000I
3. Karl Fischer Water content Tester Model TP-6A / model TP-2100
4. Fully automatic Interfacial Tension Analyzer model IT-800
5. Gas-Chromatography transformer oil gas analyzer model DGA2013-1
6. Kinematic Viscosity tester model VST-8 /model VST-2000
7. Flash point tester (open cup) model TPO-3000
8. Flash point tester (close cup) model TPC-3000
9. TAN-DELTA TESTER, 10kV Capacitance and Dissipation Factor Test Set model CDEF
10. CT/PT tester model TPVA-404
11. Transformer turn ratio tester model HYG-II
12. Relaying Protection Tester model TPJB-III
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