· Expectations on an effective oil plant for treatment of insulating oil:
Low moisture content at plant outlet.
· Low gas/air content at plant outlet.
· Elimination of residual gas from the insulation.
· Drying of transformer insulation.
· Easy and failsafe operation.
· On-line measuring and recording of process parameters.
· Flexibility in application (various oil types and oil volumes)
(oil purifier, oil filtration, oil purification, oil filter, oil treatment, oil saving, oil recycling, oil processing, oil filtering, energy saving, oil regeneration, oil processor, oil filter, oil process, oil purify, oil regenerating, oil restoration, waste oil disposal, oil reclaimed, oil reclaiming, waste oil management, oil regenerate, oil reconditioned, oil reconstituted, oil restituting)
The Mobile type Oil regeneration system (Series ZYD-I-M) has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers, trailer mounted with tarpaulin for outdoor use The ZYD-I-M system provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special brand of earth. After treating, the oil can be reused as new. For special application, the system also can be mounted on a leak proof base and can be installed and operated on a trailer.
Regular servicing of transformers with our equipment can substantially improve their lifetime and performance and on top helps to save money.
The new line of. Oil regeneration plants Type ZYD-I-M", with variable flow capacity, is designed for most economical conditioning and drying of insulating oils. The plants are designed for the following Applications:
1. The plant is delivered ready for operation.
2. Degassing, dehydration and filtering process if various kind of insulation oils in electrical transformers and circuit breakers through put in one or several passes
3. There are two vacuum pumps for plant ZYD-I-M(one is the vacuum pump, other one is the booster roots pump), which can improve the vacuum value highly. Making sure the water-content of the treated oil is less than 3 PPM.
4. All oil treatment plants, type ZYD-I-M are equipped with an automatic Anti-Foam Control System.
5. The plant is equipped with built-in control and safety devices, which provides for a maximum operating security.
6. Minimised power consumption through optimised degassing (excellent efficiency factor).
7. Standardized filter housing for 1 micron, 5 micron, 20 micron and 80 micron filter cartridges.
8. Automatic supervision of the degree of contamination of the fine filter cartridges
9. ZYD-I-M can evacuate the vacuum for the electric equipments separately, such as the transformer. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
10. The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector which
Can make sure the machine works online for 150 hours continuously without person. So it is a reliable and
High automatically machine.
11. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
12. Functions of live line work on-site, vacuum drying and vacuum oiling.
13. Operational can be P. L. C (Programmable Logic Controller). (optional)
14. On-line water content measuring device (optional)
15. Regeneration system BZ with special brand of earth can remove acidity, sludge, other soluble oil decay products and discoloration
Parameter |
Unit |
ZYD-I-M-30 |
ZYD-I-M-50 |
ZYD-I-M-100 |
ZYD-I-M-150 |
ZYD-I-M-200 |
ZYD-I-M-250 |
ZYD-I-M-300 |
|
Flow rate |
L/h |
1800 |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
|
Working vacuum |
MPa |
-0.08~-0.099 |
|
Working pressure |
MPa |
≤0.3 |
|
Temperature range |
C |
20 ~ 80 |
|
Power |
|
3 ph 380V 60Hz (Or as needed) |
|
Working noise |
dB(A) |
75 |
75 |
75 |
75 |
80 |
80 |
80 |
|
Heating power |
kW |
30 |
30 |
45 |
60 |
75 |
90 |
120 |
|
Total power |
kW |
35.5 |
37.5 |
52.5 |
71.4 |
86.5 |
102.5 |
135 |
|
Oil Inlet/Outlet |
mm |
φ25 |
φ32 |
φ42 |
φ50 |
φ50 |
φ60 |
φ60 |
|
Weight |
Kg |
600 |
800 |
1050 |
1400 |
1800 |
2000 |
2200 |
|
Overall |
Length |
mm |
1050 |
1100 |
1200 |
1450 |
1600 |
1800 |
1900 |
|
Width |
mm |
750 |
800 |
950 |
950 |
1100 |
1200 |
1200 |
|
Height |
mm |
1350 |
1400 |
1500 |
1650 |
1800 |
1900 |
1900 |