On-site energized or de-energized transformers oil regeneration plant (ZYD-I-200)
Sludge Materials formed inside the transformer can be eliminated.
Wastage of Oil is minimum.
The system can also be used for periodical reconditioning.
Neither Transformer nor Oil is needed to be transported hence saving Time (for shutdown).
Avoid major overhauling
Where overhauling of transformer is not possible
Simple and economical process.
System can be attached to a light vehicle.
Application:
The Oil regeneration system (Series ZYD-I) has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers. The ZYD-I system provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special brand of earth. After treatment, the oil can be reused as new. For special application, the system also can be mounted on a leak proof base or be installed and operated on a trailer.
Features:
1. Besides the common vacuum oil purifier's function of dewatering, degassing and eliminating particles, this machine can regenerate the seriously deteriorated oil by removing the polarity materials, such as the deep oxides, free carbon in the oil effectively. It can make the seriously deteriorated oil reach to the normal index like anti-oxides, acid-alkali water-solubility.
2. For special application, the operation can be controlled by P. L. C (Programmable Logic Controller).
3. Unique vacuum dehydration, degassifier, regeneration system, adopt stereo-evaporation technology, high efficiently remove water, gas, particles from transformer oil, improve oil quality and dielectric strength.
4. Duplex 3D stereo-evaporation, eliminating the liquid water quickly
5. UK g technology by which the trace water that is show chain, such as dissolved water, can be removed effectively.
6. Instinctive removing impurities system filtering through double FH trapezoidal network and absorbing by high polymer without the mechanical power
7. Advanced infrared liquid-level automatic control system to accomplish fully automatic control.
8. Specially applied to vacuum oiling and drying for power transmission equipments.
9. The oil of any grades can be treated either on- or off-load.
10. Special oil pump design with lower noise.
11. Special additives for depolarization, can recover oil color of aged transformer oil to new, equipped with flexible unloading device of short time, good efficiency small quality. Discolor under vacuum can save cost of treatment, the waste impurities doesn't pollute environment (it can be used to architecture and road pave)
Advantages:
Comparing with the single-stage vacuum oil purifier, this machine can dewater, degas and removes the impurities more quickly, more completely, and makes the oil BDV (Breakdown Voltage) of 75 kV or higher. As the bridge-type vacuum linking system that can purify and also can be an independent vacuum power supply, this machine can treat the electric insulation devices.
Our main products:
1. Transformer Oil Purifier:
This kind of machine is used to purify used transformer oils by vacuum separation technology to remove water, gas, particles.
2. Lube Oil Purifier:
This machine is to filter used lube oils, such as hydraulic oil, gear oil and other lubricants.
It can effectively break emulsification and completely remove water, gas, particles.
3. Cooking oil recycling machine:
This machine is used to recycle waste cooking oil, dirty vegetable oil, drainage oil, swill oil and animal oil etc., it effectively and completely removes particles, odor, water, gas, etc. From waste oil. The treated oil is clean and good smell.
4. Transformer Oil BDV Tester:
This tester with automatic operation system is ued to online monitor transformer oil's dielectric strength.
5. Oil Water Content Testing Machine:
This device is designed to test water content in oil to make sure the oil is suitable for further use.
For more information, please don't hesitate to contact us.
| Parameters | Unit | ZYD-I-30 | ZYD-I-100 | ZYD-I-150 | ZYD-I-200 | ZYD-I-250 | ZYD-I-300 | |
| Flow rate | L/h | 1800 | 6000 | 9000 | 12000 | 15000 | 18000 | |
| Working vacuum | MPa | -0.08~-0.099 |
| Working pressure | MPa | ≤0.3 |
| Temperature range | ºC | 20 ~ 80 |
| Power | | 3 ph 380V 60Hz (Or as needed) |
| Working noise | dB(A) | 75 | 75 | 75 | 80 | 80 | 80 | |
| Heating power | kW | 30 | 45 | 60 | 75 | 90 | 120 | |
| Total power | kW | 35.5 | 52.5 | 71.4 | 86.5 | 102.5 | 135 | |
| Oil Inlet/Outlet | mm | φ25 | φ42 | φ50 | φ50 | φ60 | φ60 | |
| Weight | Kg | 600 | 1050 | 1400 | 1800 | 2000 | 2200 | |
| Overall | Length | mm | 1100 | 1200 | 1450 | 1600 | 1800 | 1900 |
| Width | mm | 750 | 950 | 950 | 1100 | 1200 | 1200 |
| Height | mm | 1350 | 1500 | 1650 | 1800 | 1900 | 1900 |
Guarantee Value
| Item | Unit | After treatment |
| Breakdown Voltage | kV | ≥75 |
| Moisture content | PPM | ≤3 |
| Gas content | % | ≤0.1 |
| Impurity size | micron | ≤0.5 (no free carbon) |
| IFT | dynes/cm | ≥40 |
| Acid value | mg KOH/g | ≤ 0.03 |
| Dielectric loss factors | tgδ(90ºC) | ≤0.001 |
| Colour | L | ≤0.5 |
Key words: Oil Regeneration machines, Oil Purification system, Oil Dehydration, Oil Disposal, Oil Filtering, Oil Filtration, Oil Preprocessing, Oil Purification, Oil Purifier, Oil Reclaim, Oil Reclamation, Oil Reconstituted, Oil Recycling, Oil Regeneration, Oil Restoration, Oil Resuming, Oil Separation, Oil Treatment, Oil Filter, Oil Recovery, Oil Recuperation Plant, Equipment & Machinery, Transformer oil purification system, oil drying plant, oil purification plant, drying of oil, oil drying, oil drying device, purification of oil on transformer, transformer oil drying, mobile oil plant, mobile oil purification device, device for drying of oil, vacuum oil purification plant, vacuum degassing plant, vacuum degasifier, oil degassing, degassing of transformer oil, removing of water from transformer oil.
Our major testers/ analyzers:
1.Transformer oil breakdown voltage tester ( BDV test kit) series IIJ-II
2. Acidity tester model ACD-3000I
3. Karl Fischer water content tester model TP-6A / model TP-2100
4. Moisture content tester(TPEE)
5. Fully automatic interfacial tension analyzer model IT-800
6. Gas-chromatography transformer oil gas analyzer model DGA2013-1
7. Consolidation point determinator model PT-2000
8. Kinematic viscosity tester model VST-2000
9. Flash point tester (open cup) model TPO-3000
10. Flash point tester (close cup) model TPC-3000
11. Transformer tester (CT/PT tester) model TPVA-404
12. Transformer turn ratio tester model HYG-II
13. Total base number analyzer(TBN tester) TBN-2030
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