PLC Fully Automatic Transformer Oil Reclaining Machine
Specifications
Vacuum Transformer Oil Purifier
1. High cleanness
2. Environmental
3. Vacuum pump and roots pump
Product Show:
Application:
The Oil regeneration system (SeriesZYD-I) has been specially designed for on site use to completely regenerate insulating oils in energized or de-energized transformers. The ZYD-I system provides regular oil purification such as degassing, drying and particulate removal but also can remove acidity, sludge, other soluble oil decay products and discoloration. This is accomplished by the use of high vacuum degasification technology and particulate filters combined with our special brand of earth. After treating, the oil can be reused as new. For special application, the system also can be mounted on a leak proof base and can be installed and operated on a trailer.
Regular servicing of transformers with our equipment can substantially improve their lifetime and performance and on top helps to save money.
Features:
1. The plant is delivered ready for operation.
2. Fully automatic operation controlled by Siemens PLC
3. It provides regular oil purification but also can remove acidity, sludge, other soluble oil decay products and discoloration
4. Degassing, dehydration and filtering process if various kind of insulation oils in electrical transformers and circuit breakers through put in one or several passes
5. There are two vacuum pumps for plant ZYD-I-A (one is the vacuum pump, other one is the booster roots pump), which can improve the vacuum value highly. Making sure the water-content of the treated oil is less than 3 PPM.
6. All oil treatment plants, type ZYD-I-A are equipped with an automatic Anti-Foam Control System.
7. The plant is equipped with built-in control and safety devices, which provides for a maximum operating security.
8. Minimised power consumption through optimised degassing (excellent efficiency factor).
9. Standardized filter housing for 5 micron, 20 micron and 80 micron filter cartridges.
10. Automatic supervision of the degree of contamination of the fine filter cartridges
11. ZYD-I-A can evacuate the vacuum for the electric equipment separately, such as the transformer. Also it can be used to dry the electric equipment and input the oil into the electric equipment under the vacuum state.
12. The machine adopts the double-infrared liquid automatic controller, pressure automatic-protector which can make sure the machine works online for 150 hours continuously without person. So it is a reliable and high automatically machine.
13. Adopt interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically.
14. Functions of live line work on-site, vacuum drying and vacuum oiling
Technical Parameter
| Parameters |
Unit |
ZYD-I
-30 |
ZYD-I
-50 |
ZYD-I
-100 |
ZYD-I
-150 |
ZYD-I
-200 |
ZYD-I
-250 |
ZYD-I
-300 |
| Flow Rate |
L/min |
30 |
50 |
100 |
150 |
200 |
250 |
300 |
| Flow Rate |
L/H |
1800 |
3000 |
6000 |
9000 |
12000 |
15000 |
18000 |
| Working vacuum |
MPa |
-0.08 ~ -0.099 |
| Working Pressure |
MPa |
≤0.3 |
| Temperature Range |
ºC |
20 ~ 80 |
| Power |
|
AC380V/50HZ/3Ph 5 wire (can be customized) |
| Working Noise |
dB(A) |
68 |
70 |
70 |
75 |
75 |
75 |
75 |
| Heating Power |
kW |
30 |
36 |
48 |
60 |
80 |
108 |
120 |
| Total Power |
kW |
36 |
44 |
54 |
70 |
93 |
120 |
135 |
| Inlet/Outlet |
mm |
φ32 |
φ32 |
φ42 |
Φ42 |
Φ48 |
Φ60 |
Φ76 |
| Weight |
kg |
850 |
1000 |
1100 |
1250 |
2200 |
2600 |
3000 |
| Overall |
L |
mm |
1700 |
1750 |
1800 |
1900 |
2000 |
2150 |
2200 |
| W |
mm |
1200 |
1300 |
1400 |
1450 |
1500 |
1550 |
1600 |
| H |
mm |
2200 |
2250 |
2450 |
2450 |
2450 |
2450 |
2450 |
| Index after filtering |
Breakdown Voltage |
kV |
≥75 |
| Moisture content |
PPM |
≤3 |
| Gas content |
% |
≤0.1 |
| Impurity size |
micron |
≤1 (no free carbon) |
| Value β |
% |
98 |
| Cleanness |
NAS1638 |
≤ 6 |
| Flash Point (Close) |
ºC |
≥135 |
| Acid value |
mg KOH/g |
0.01 |
| Interfacial tension |
N/m |
≥145 |
| Dielectric loss factor |
|
≤0.01 |
| Color |
|
Light yellow(close to water) |
About us:
Hello Friend!
Chongqing TOP is a professional leading manufacturer and supplier of oil purifiers and various related testers. We consists of departments respectively for technological development, machinery manufacture, instrument manufacture, quality control etc. On basis of mature development and manufacture technology and highly qualified production management team, the products own high quality, easy operation, excellent performance and lone service life.
Customer satisfaction is our utmost priority, thus, customer service team is always on the brink to help our customers with their queries at any time.
We believe in working as a unit with an attitude of complete trust and understanding and are determined to provide safe, reliable and competitively priced products to our customers.
TOP Oil Purifiers uses single or multi-stage filtration to remove, particulate, free water, and small quantities of dissolved water if necessary. The systems are usually customized to suite the specific customer application. Oil "regeneration", "reclamation", "recycling" are all terms used to describe the process of restoring used, aged, contaminated oils to "like new" reusable condition. The reclamation process removes free water, most dissolved water, dissolved gas, particulate, carbon contamination, acids, oxidation by products, most color bodies, wear metals, and most additive chemicals.
TOP Oil Testers works on the development, production, market, technical and after-sale service for petrochemical analyzers, transformer substation electrical testing equipment and circuit detecting equipment. Main products are water content testers, surface/interfacial tension testers, flash point testers, kinematic viscosity testers, oil acidity testers, insulation oil dielectric strength testers, transformer characteristics testers, relay protection testers, high voltage testing equipment etc.
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